Anhui Wenying Machinery Technology Co., Ltd the director member of China Internal Combustion Engine Industry Association Filter Branch and the member of China Automobile Manufactures Association Filter Committee,is the complete equipment enterprise specialized in producing filter manufacturing equipment,filter test equipment and moulds. Our company dedicates to the research and development of filter equipment.Our products,widely used in automobile,household appliances,purification,water treatment and hydraulic industry,include the filter manufacturing equipment,the general assembly equipment,the oil,fuel and air filter test stands for testing each filter performance according to international standards,and the phosphorizing,powder spraying and paint spraying production line for product surface treatment.
Anhui Wenying Machinery Technology Co., Ltd the director member of China Internal Combustion Engine Industry Association Filter Branch and the member of China Automobile Manufactures Association Filter Committee,is the complete equipment enterprise specialized in producing filter manufacturing equipment,filter test equipment and moulds. Our company dedicates to the research and development of filter equipment.Our products,widely used in automobile,household appliances,purification,water treatment and hydraulic industry,include the filter manufacturing equipment,the general assembly equipment,the oil,fuel and air filter test stands for testing each filter performance according to international standards,and the phosphorizing,powder spraying and paint spraying production line for product surface treatment.
WinYing is equipped with modern standard workshops and advanced professional machine tool processing equipment. We have been committed to the development of precision machine tools for many years and formed a complete system. Our company can provide integrated services, from product development, procurement of materials, analysis and inspection, product processing, finishing, testing, and packaging. We has a perfect service system, including development and sales. And we are committed to the production of forging machine tools. Our products are widely used in metal cutting, steel structure, coal mine, high-speed railway, highway, automobile, electric power and other industries.
In the spirit of “integrity management, win-win cooperation”, our company provides good service to every user! Welcome friends at home and abroad to contact us for cooperation! We will provide personalized solutions according to the actual needs of each customer. We can enable our customers to enjoy a high level of service at a low cost! Since the products entered the market, we have always followed the principle of service first to make every promise worthy of trust. The company has established a comprehensive pre-sales service, which can properly solve after-sales problems, resolve customer concerns, and meet customer needs.
一、Introduction
1、The filter production line mainly includes one automatic gluing machine, one conveyor line for assembling filter elements, springs, and shells, one automatic can sealing machine, two buffer conveyor belts, one automatic screen printing machine, one curing furnace, two gas testing machines, one gas testing conveyor line, one water blowing device, one drying furnace, one laser marking machine, one labeling machine, one fuel injection machine, one automatic rubber ring loading machine, and one automatic plastic sealing machine, 1 packaging assembly line, 1 packaging platform, and 1 automatic sealing and packaging belt integrated machine.
2、Technical description
① The assembly line covers an area of approximately 45 meters in length and 3.5 meters in width;
② Product type that can be produced: Product diameter range: 65mm-93mm (according to customer needs) Product height range: 65mm-170mm (according to customer needs)
③ Production rhythm: 30-40 pieces/minute
④ Production line function: Complete the assembly, printing, marking, packaging, and packing of various components of the filter.
3、Electric control
① The main control part of various temperature control and sensing electrical control components in the electronic control system adopts Omron PLC control, while the rest adopts domestic famous brand components. The pneumatic components are safe and reliable, with reliable sealing and no leakage is allowed. The internal layout and control component distribution are reasonable, and the operation is stable and reliable.
② The layout of each device control panel is compact, convenient for driving and parking, and the menu is in Chinese.
③ The power of the frequency converter should ensure the use of the equipment and use universal accessories.
④ Vulnerable parts are easy to purchase in the market.
二、Description of each part of the production line:
1. Automatic gluing machine
1.1 Technical Description
①. The equipment only comes with one set of tooling (if other models of tooling are required, they need to be customized);
②. Equipment size: approximately 1500mm in length, 1000mm in width, and 1500mm in height (can be modified according to user requirements);
③. The PLC adopts the Omron series, and the cylinder adopts the ADK series;
④. Voltage: 220V; Total power: less than 3KW; Air pressure: ≥ 0.6MPa;
⑤. Sealing plate glue injection speed: 30-40 pieces/minute.
1.2 Action Description
① Manually place the filter seal plate and inner seal on the feeding belt and start the equipment;
② The filter sealing plate is transported to the front of the pushing cylinder through a conveyor belt, and then pushed to the glue dividing plate by the pushing cylinder;
③ The gluing dial detects material, rotates one grid to start gluing, and then rotates another grid after gluing is completed. The material is pushed out by the pushing cylinder and enters the next process, where gluing is completed.
2、Filter sealing machine
2.1 Work efficiency: adjustable from 30 to 40 pieces per minute (note: the larger the product diameter, the slower the speed);
2.2 Processing range: outer diameter of shell 65mm -93mm; Height: 65mm -170mm; Thickness: Cover plate thickness 0.5mm-1.0 mm; Shell thickness 0.5mm-1.0mm;
2.3 Total length of equipment: approximately 8000mm;
2.4 Feeding operation area: 6mm, with process signage and LED lights above the line;
2.5 Host sealing area: 1000mm;
2.6 The effective width of the incoming and outgoing conveyor line is 150mm;
2.7 Conveyor belt to ground: 900 ± 50mm adjustable;
2.8 Total height of equipment: approximately 2100mm;
2.9 Main frame: Eight columns and 25mm thick steel plate splicing, locally welded;
2.10 Host panel: 25mm thick carbon steel plate and 4mm thick 304 stainless steel splicing;
2.11 Feeding turntable: imported nylon MC901 board overall engraving and milling (blue) at twelve stations;
2.12 Worktable accessories: All accessories are plated with hard chromium treatment;
2.13 Internal cam: imported SKD11 material, vacuum quenched raw material, wire cut precision machining;
2.14 Clutch: Imported SKD11 material, (imported material for key internal parts SKH-9) vacuum quenched and wire cut precision machined;
2.15 Host bearing: standard for the entire machine (SKF from Sweden and FAG from France);
2.16 Splitter: Adopting Taiwan’s high-precision 12 station high-precision splitter;
2.17 Total power: 8 kW; 2.18 Power supply voltage: 380V/50HZ three-phase five wire;
2.19 Working air pressure: 0.6Mpa.
3. Buffer conveyor belt
3.1 2000mm long chain plate conveyor belt, effective width 800mm, height 800mm ± 50mm, height adjustable up and down 60mm, product can be cached and adjusted in sections when switching products;
3.2 The guide rails on both sides are made of 40 * 80 * 1.3mm aluminum alloy profiles, the support frame is made of 40 * 40 * 1.35mm aluminum profiles, and the bottom of the support feet is equipped with M121 adjustable foot cups;
3.3 The belt is supported by 1.2mm galvanized sheet;
3.4 Adopting a 220V/400W variable speed motor (equipped with a speed controller), with a speed range of 0-10 meters/minute;
3.5 Add adjustable baffle guardrails on both sides.
4、Filter automatic screen printing machine
4.1 Utilize screen printing plates, cylinders, and conveyor belts to achieve automatic loading and unloading of filters and complete automatic printing functions. Enable it to better save manpower and reduce costs.
4.2 Technical Description
① Equipment size: approximately 2850mm long and 750mm wide (including a 1.2-meter long material path);
② The PLC adopts the Omron series, the cylinder adopts the SMC series, and the electrical components adopt the Schneider brand;
③ Voltage: 220V; Total power: less than 3KW; Air pressure: ≥ 0.6MPa;
④ The height of the equipment outlet from the ground: 850mm.
4.3 Equipment characteristics
① The equipment is equipped with loading and unloading devices;
① The height adjustment of the equipment printing machine head is driven by a stepper motor to adjust the slide up and down;
③ Changing the product model does not require changing the tooling, just changing the screen version and fine tuning the equipment, saving time for changing the tooling;
④ Each action unit of the equipment is driven by a stepper motor or servo motor, greatly improving the stability of the equipment; ⑤ Screen printing rhythm: 30-40 pieces/minute.
5、Screen printing machine printing curing furnace
5.1 Overall dimensions: 3000mm long × 500mm wide × Height 850mm ± 50mm;
5.2 Oven size: 2000mm long × Width 400mm × 450mm high;
5.3 Oven temperature: 0-200 ℃ adjustable;
5.4 Mesh belt with a wire diameter of 1.5, aperture of 10 * 15mm, made of stainless steel, and chain made of carbon steel;
5.5 The conveyor belt guide rail is made of 40 * 120 * 2.0 bending, and the support frame is made of 40 * 40 * 2.0 square tubes;
5.6 The motor adopts 220V400W variable frequency regulation, with a speed of 0-10 meters/minute;
6. Leakage detection conveyor belt
6.1 Length: 6000mm, effective width: 400mm, height: 850mm ± 50mm;
6.2 Mesh belt with a wire diameter of 1.5, aperture of 10 * 15mm, made of stainless steel, chain material of carbon steel, with M121 adjustable foot cups at the bottom of the support legs. The conveyor belt guide rail is made of 40 * 120 * 2.0 bending, and the support frame is made of 40 * 40 * 2.0 square tubes;
6.3 The motor adopts 220V400W variable frequency regulation, with a speed of 0-10 meters/minute;
6.4 Oven length 4000mm, effective width 400, height 850mm; The temperature is around 200 ℃.
7. Gas testing machine
1 Technical Requirements
① Testing filters of different sizes requires changing the tooling (the equipment only comes with one set of tooling);
② Equipment size: approximately 1400mm in length, 1100mm in width, and 2000mm in height. (Initial plan);
③ The PLC adopts the Omron series, and the cylinder adopts the Yadeke brand;
④ Voltage: three-phase five wire 380V; Total power: ≤ 8KW; Air pressure: ≥ 0.6Mpa;
⑤ Test product range: Product length: 65mm-170mm; Product diameter: 65mm-93mm;
⑥ The duplex cycle equipment runs at a beat of 10 seconds.
8. Water blowing device
7.1 The high-pressure fan is a 7.5Kw 380V Berek fan;
7.2 Equipped with 4 304 stainless steel air knives;
7.3 Equipped with 304 stainless steel air knife splitter;
8. Laser coding machine
8.1 Power parameters: Power supply voltage: AC 220V ± 15% 50Hz ± 3% Power: 30W;
8.2 Equipment size: 650mm * 520mm * 1480mm;
8.3 Minimum spot diameter 0.03mm;
8.3 Laser wavelength: 1064um;
8.4 Cooling method: air cooling
8.5 Laser: Fiber laser;
8.6 Marking range: 110mm × 110mm；
8.7 Marking depth: ≤ 0.15mm;
8.8 Minimum line width: 0.03mm;
8.9 Repetitive accuracy: ± 0.01mm;
8.10 supports automatic encoding, which can print serial number, batch number, date, barcode, QR code, automatic skip number, etc;
8.11 Support user fonts such as single line font, double line font, English font, etc;
8.12 Support barcode CODE39, EAN standard code, CODE128, EAN shortened code, EAN_ 128 barcode, 39 barcode, DataMatrix, PDF417, etc.
9. Labeling machine
9.1 Voltage: AC220V 50Hz;
9.2 Total power: 0.12Kw;
9.3 Production: 10-120pcs/min;
9.4 Labeling accuracy: ± 1mm;
9.5 Labeling width: 8-40mm;
9.6 Qualification rate: ≥ 99%;
9.7 Overall dimensions of the equipment: 2000 * 550 * 1700mm (length * width * height).
10. Buffer conveyor belt
10.1 2000mm long chain plate conveyor belt, effective width 800mm, height 800mm ± 50mm, height adjustable up and down 60mm, can cache products and adjust machines in sections when switching products;
10.2 The guide rails on both sides are made of 40 * 80 * 1.3mm aluminum alloy profiles, the support frame is made of 40 * 40 * 1.35mm aluminum profiles, and the bottom of the support feet is equipped with M121 adjustable foot cups;
10.3 The belt is supported by 1.2mm galvanized sheet;
10.4 Using a 220V/400W speed regulating motor (equipped with a speed controller), with a speed range of 0-10 meters/minute;
10.5 Install adjustable baffle guardrails on both sides.
11. Fuel injector
11.1 Fuel injectors are spray equipment that requires quantitative spraying of anti rust oil, lubricating oil, and other liquids in a mist like manner;
11.2 The fuel injector has the function of product delivery and automatic quantitative spraying;
11.3 Widely applicable, with adjustable conveyor belt spacing and a maximum spraying diameter of 150mm; The product height reaches 350mm;
11.4 Spraying time, digital setting, intuitive and convenient, with an adjustment range of 0.01s-99.99h;
11.5 Precise spray valve ensures to meet the requirements of high-quality spraying;
11.6 Power supply: AC220V ± 10%, 50/60Hz;
11.7 Power: maximum 80W;
11.8 Air source: 0.5-0.8MPa dry compressed air;
11.9 Overall dimensions of the equipment: 650 * 500 * 1450mm (length * width * height).
12. Filter automatic sealing ring machine
12.1 Utilize belt conveyor belts, cylinders, vibration discs, etc. to achieve automatic O-ring installation of filters, enabling them to better save manpower, improve production efficiency, and reduce costs.
12.2 Technical Description
① Product diameter range: 65mm-93mm;
② Product height: 65mm-170mm;
③ The PLC adopts the Omron series, the cylinder adopts the Yadeke brand, and the equipment buttons, circuit breakers, and contactors adopt the Schneider brand;
④ The equipment adopts an automatic loading and unloading operation form;
⑤ The workpiece is sprayed with oil from the front conveyor belt and sent to the feeding port of the equipment. The rubber ring installation process is carried out at the second workstation, and after completion, it is sent to the outlet;
⑥ After assembling the rubber ring, press and inspect whether it is in place;
⑦ Install an automatic detection device to check if the rubber ring is missing;
⑧ Equipment dimensions: 1750mm long × Width 1900mm × 1800mm high;
⑨ Conveyor belt height: 800mm ± 50mm adjustable;
⑩ Production rhythm: 30-40 pieces/minute.
12.3 Product Features
① The pressure device for automatic O-ring installation can adjust the height through the pressure lifting device to meet the production needs of products at different heights on site;
② When changing the tooling, simply replace the positioning tooling on the turntable, the top ring tooling in the feed device, the sealing ring guide tooling in the feed device, and adjust the height of the pressure plate (if the product height does not change significantly, no adjustment is needed);
③ The exit position of the equipment is equipped with a high-precision laser height detector, which can detect whether the O-ring of the filter is properly assembled. If the inspection fails, the filter will be pushed out from the unqualified station, effectively avoiding the downward rotation of unqualified products assembled with O-rings;
④ The equipment is equipped with a secondary compression station, which can effectively ensure the qualification rate of sealing ring assembly;
13. Filter automatic plastic sealing machine
13.1 Utilize belt conveyors, cylinders, vacuum suction cups, cutting equipment, etc. to achieve automatic sealing of filter plastic film. Enable it to better save manpower, improve production efficiency, and reduce costs;
13.2 Technical Description
① Equipment dimensions: 2700mm × Width 1240mm × 1800mm high;
② Product height: 65mm-170mm, product diameter range: 65mm-93mm;
③ The PLC adopts the Omron series, the cylinder adopts the Yadeke brand, and the equipment buttons, circuit breakers, and contactors adopt the Chint brand;
④ After the product is hot coated, the end face is flat and free from wrinkles; The contracted part contracts firmly and evenly along the circumference;
⑤ The oven temperature can be continuously adjusted from room temperature to 200 ℃, and after setting a certain temperature, the difference between the outlet temperature and the set temperature is ± 5 ℃;
⑥ Production rhythm: over 40 pieces/minute;
⑦ Automatic cutting of heat shrink film, with a diameter range that meets Ф 65- Ф 93mm product requirements.
13.3 Equipment Functions
① Fully automatic heat shrink film sealing machine, with automatic circulation and unmanned operation for film cutting, upper and lower parts, entering and exiting the drying channel, and lower parts;
② The height of the conveyor belt is 800mm ± 50mm;
③ The conveyor belt adopts high-temperature resistant silicone conveyor belt;
④ Heating pipes and other vulnerable parts are easy to disassemble;
⑤ Install a counting and accumulating device to facilitate production quantity statistics.
13.4 Product Features:
① This equipment cuts plastic sealing film with a cutting knife, which saves time, is convenient, and fast when replacing products;
② The negative pressure conveyor is driven by a servo motor, and the plastic film coating station is equipped with a vacuum suction cup and nylon tooling, which can effectively ensure that the filter is in the middle position of the plastic film every time it is pressed onto the plastic film;
③ The use of high-temperature resistant fans in the hot air box circulation fan can greatly improve the service life of the equipment.
14. Boxing conveyor belt
14.1 Length 5000mm, effective width 400mm, height 800mm ± 50mm;
14.2 The guide rails on both sides are made of 40 * 80 * 1.3mm aluminum alloy profiles, the support frame is made of 40 * 40 * 1.35mm aluminum profiles, and the bottom of the support feet is equipped with M121 adjustable foot cups;
14.3 The belt is supported by 1.2mm galvanized sheet;
14.4 Adopting a 220V/400W variable speed motor (equipped with a speed controller), with a speed range of 0-10 meters/minute;
14.5 Install adjustable guardrails on both sides.
15. The length of the packing platform is 1000mm, the effective width is 630mm, and the height is 800mm ± 50mm.
16. The overall dimensions of the automatic sealing and packaging belt integrated machine are 2170mm in length, 1600mm in height, and 1700mm in width.